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ERP Cluster Migration
Manufacturing Grid

ERP Cluster Migration

Client: Titan Industrial

The Challenge

Titan Industrial ran its inventory logic on an aged mainframe that could not interface with modern logistics software. Replacing it carried the threat of halting steel manufacturing lines, costing estimated thousands per hour in idle machinery loss.

The Solution

We configured a blue-green shadow DB cluster on AWS that synchronized transactions in real-time from the on-premise system. When data parity was verified, we switched the DNS gateway to the cloud environment, achieving zero downtime.

The Results

The mainframe was decommissioned with zero active assembly disruption. The new cloud ERP links seamlessly with Titan suppliers and reduces order-reconciliation times by 90%.

Metrics Log

  • 100% database parity achieved before DNS swap
  • Zero hours of factory line shutdown downtime
  • 90% speedup in supply-chain order validation

Technologies Used

DockerAWS VPCTerraformGitHub ActionsPostgreSQLAnsible
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